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- Owner's manual
United states stove co. stove user manual
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- Contents
- Table of Contents
- Troubleshooting
- Bookmarks
Table of Contents
- Table of Contents
- Safety Precautions
- Specifications
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Heating Specifications
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Dimensions
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Electrical Specifications
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Fuel Considerations
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Safety And Epa Compliance
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- Installation
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Installation Options
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Floor Protection
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Clearances
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Venting Requirements
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Maximum Venting Distance
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Pellet Vent Type
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Pellet Vent Installation
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Pellet Vent Termination
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Vent Termination Clearances
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Through The Wall Installation
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Through The Roof/Ceiling Installation
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Outside Air Supply
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Special Mobile Home Requirements
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- Understanding Your Stove
- Control PANEL Overview
- Operation
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Unit Preparation
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Performing Initial Test
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Performing A "Dry Run
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Start-Up Procedure
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Shut Down Procedure
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Daily Operation
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Safety And Convenience Features
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- Maintenance
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Exhaust System
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Maintenance
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Interior Chambers
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Ash Disposal
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Check And Clean The Hopper
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Main Door Gaskets
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Blower Motors
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Painted Surfaces
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Glass
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Fall Start-Up
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Spring Shutdown
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- Trouble Shooting
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Troubleshooting
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- Repair Parts Diagram/List
- Wiring Diagram
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- 1 Heating Specifications
- 2 Control Panel Overview
- 3 Start-Up Procedure
- 4 Trouble Shooting
- 6 Repair Parts Diagram/List
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S
C
U
S
King Pellet Stove
4
Please read this entire manual before installation and use of this appliance. Failure to follow
4
these instructions could result in property damage, bodily injury, or even death.
Contact your local building or fire officials about restrictions and installation inspection
requirements in your area.
Save these instructions.
UNITED STATES STOVE COMPANY • 227 INDUSTRIAL PARK ROAD • SOUTH PITTSBURG, TENNESSEE 37380 • WWW.USSTOVE.COM
USSC
UNITED STATES STOVE COMPANY
Owner's Manual
FOR TECHNICAL ASSISTANCE:
"Keeping North America Warm Since 1869"
3
model 5510
3
PHONE: (800) 750-2723
2
DESCRIPTION
HOLES
TOLERANCES
ASSEMBLY
`
.005"
EXCEPT
DECIMAL
FINISH
.XX = 0.03 XXX = 0.010
AS
ANGULAR
REFERENCE
NOTED
5510
`
2
~
2
FAX: (423) 837-2109
REV
A
SCALE
SIZE
REV
B
DWN BY
TITLE
DATE
K
Part No.: 851712
A
1
Table ofContents
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Table of Contents
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Summary of Contents for United States Stove 5510
- Page 1 Contact your local building or fire officials about restrictions and installation inspection requirements in your area. Save these instructions. UNITED STATES STOVE COMPANY • 227 INDUSTRIAL PARK ROAD • SOUTH PITTSBURG, TENNESSEE 37380 • WWW.USSTOVE.COM FOR TECHNICAL ASSISTANCE: USSC “Keeping North America Warm Since 1869” model 5510 Owner’s Manual...
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Page 2: Table Of Contents
TABLE OF CONTENTS ... 2 SAFETy PrECAuTiONS ... 3 SPECiFiCATiONS ... 4 HeatingSpecifications ... 4 Dimensions ... 4 ElectricalSpecifications ... 4 FuelConsiderations ... 4 SafetyandEPACompliance ... 4 iNSTALLATiON ... 5 InstallationOptions ... 5 FloorProtection ... 5 Clearances ... 6 VentingRequirements ... 7 MaximumVentingDistance ... -
Page 3: Safety Precautions
IMPORTANT:Readthisentiremanualbeforeinstalling and operating this product. Failure to do so may resultinpropertydamage,bodilyinjury,orevendeath. Properinstallationofthisstoveiscrucialforsafeand efficientoperation. Install vent at clearances specified by the vent manufacturer. Donotconnectthepelletventtoaventservingany otherapplianceorstove. Do not install a flue damper in the exhaust venting systemofthisunit. Useofoutsideairisnotrequiredforthisunit. -
Page 4: Specifications
Heating Specifications HeatOutput Heating Capacity Fuel Burn Rate BurnTime(lowestsetting) HopperCapacity BTUoutputwillvarydependingonthequalityoffuel.UsePFIlistedfuelsforthebestresults. Heatingcapacitywillvarydependingonfloorplanlayoutofyourhome,degreeofinsulation,andtheoutsidetemperature. Pelletsizemayeffecttheactualrateoffuelfeedandburntimes.Fuelfeedratesmayvarybyasmuchas20%.UsePFIlistedfuelforbestresults. Dimensions Height Width Depth Weight Electrical Specifications Electrical Rating Watts(operational) Watts(igniterrunning) FuEL CONSidErATiONS YourPellet stove is designedtoburnpremiumhardwoodpelletsthatcomplywithAssociationofPelletFuelIndustries standards.(Minimumof40lbsdensitypercubicft,1/4”to5/16”diameter,lengthnogreaterthan1.5”,notlessthan 8,200BTU/lb,moistureunder8%byweight,ashunder1%byweight,andsaltunder300partspermillion).Pellets thataresoft,containexcessiveamountsofloosesawdust,havebeen,orarewet,willresultinreducedperformance. SAFETy ANd EPA COMPLiANCE YourPelletstove hasbeensafetytestedandlistedtoASTME1509,(UM)84-HUDbyOMNI-TestLaboratories,Inc. Portland,Oregon,USA.ItisalsocertifiedandtestedtoEPAPhaseIIrequirements. Specifications 48,000BTU/hr. -
Page 5: Installation
iNSTALLATiON OPTiONS Read this entire manual before you install and use your Pellet stove. Failure to follow instructions may result in property damage, bodily injury, or even death! (See specific installation details for clearances and other installation requirements) AFreestanding Unit—supportedbypedestal/legsandplacedonanon-combustiblefloorsurfaceincompliancewith clearancerequirementsforafreestandingstoveinstallation. -
Page 6: Clearances
CLEArANCES Your King stove has been tested and listed for installation in residential, mobile home, and alcove applications in accordancewiththeclearancesgiveninFIGURES3-5andTABLE1. NOTE: Distance “C” on the left-hand side of your King stove may need to be greater than the minimum required clearance for suitable access to the control panel. -
Page 7: VentingRequirements
vENTiNg rEquirEMENTS Install vent at clearances specified by the vent manufacturer. Do not connect the pellet vent to a vent serving any other appliance or stove. Do not install a flue damper in the exhaust venting system of this unit. ... -
Page 8: VentTerminationClearances
vENT TErMiNATiON CLEArANCES: Minimum4-footclearancebeloworbesideanydoororwindowthatopens. Minimum1-footclearanceaboveanydoororwindowthatopens. Minimum3-footclearancefromanyadjacentbuilding. Minimum7-footclearancefromanygradewhenadjacenttopublicwalkways. Minimum2-footclearanceaboveanygrass,plants,orothercombustiblematerials. Minimum3-footclearancefromanforcedairintakeofanyappliance. Minimum2-footclearancebelowevesoroverhang. Minimum1-footclearancehorizontallyfromcombustiblewall. Mustbeaminimumof36-inchesabovetheroofand24-inchesabovethehighestpointortheroofwithin10-feet. Installation USSC... -
Page 9: ThroughTheWallInstallation
Installation ThrOugh ThE wALL iNSTALLATiON (RECOMMENDEDINSTALLATION) Toventtheunitthroughthewall,connectthepipeadapter totheexhaustmotoradapter.Iftheexhaustadapterisat least18-inchesabovegroundlevel,astraightsectionof pelletventpipecanbeusedthroughthewall. YourKing dealershouldbeabletoprovideyouwithakit thatwillhandlemostofthisinstallation,whichwillinclude awallthimblethatwillallowtheproperclearancethrough acombustiblewall.Onceoutsidethestructure,a3-inch clearanceshouldbemaintainedfromtheoutsidewallanda cleanoutteeshouldbeplacedonthepipewitha90-degree turnawayfromthehouse.Atthispoint,a3-foot(minimum) sectionofpipeshouldbeaddedwithahorizontalcap,which wouldcompletetheinstallation(seeFIGURE7). A support bracket should be placed just below the terminationcaporoneevery4-feettomakethesystem morestable.Ifyouliveinanareathathasheavysnowfall, itisrecommendedthattheinstallationbetallerthan3-feet to get above the snowdrift line. This same installation canbeusedifyourstoveisbelowgroundlevelbysimply addingtheclean-outsectionandverticalpipeinsideuntil groundlevelisreached.Withthisinstallationyouhaveto... -
Page 10: OutsideAirSupply
OuTSidE Air SuPPLy (optional) Dependingonyourlocationandhomeconstruction,outsideairmaybenecessaryforoptimalperformance. Metalpipe(solidorflexible)mustbeusedfortheoutsideairinstallation.PVCpipeisNOTapprovedandshouldNEVER beused. Awindshieldovertheterminationoftheoutsideairpipeora90-degreeelboworbendawayfromtheprevailingwinds MUSTbeusedwhenanoutsideairpipeisinstalledthroughthesideofabuilding.TheoutsideairterminationMUST beatleast1-footawayfromtheexhaustsystemtermination. TheoutsideairpipeonyourKing stoveis17/8”OD.Theoutsideairconnectingpipemustbeatleast17/8”ID.The outsideairconnectionusedMUSTNOTrestricttheamountofairavailabletoyourstove.Theoutsideairconnectingpipe mustbeasshortandfreeofbendsaspossible,anditmustfitover,notinside,theoutsideairconnectiontothestove. FigurE 8 EXHAUST/INLETLOCATIONS SPECiAL MOBiLE hOME rEquirEMENTS WARNING! - DO NOT INSTAll IN A SlEEPING ROOM CAUTION! - THE STRUCTURAl INTEGRITy OF THE MObIlE HOME FlOOR, WAll, AND CEIlING/ROOF ... -
Page 11: Understanding Your Stove
Understanding your stove How your stove works YourKingstoveutilizesainclinedaugerfuelfeedsystemthatisoperatedbyamicroprocessorcontrolleddigitalcircuit board.Thedigitalcircuitboardallowstheinclinedaugerfuelfeedsystemtoruninatimer-based,non-continuouscycle; thiscyclingallowstheaugertorunforapredeterminedperiodofseconds.Theaugerpushespelletsupachutelocated atthefront/bottomofthehopperwhichinturnfallsthroughanotherchuteintotheburnpot.Yourstoveisequippedwith anautomaticignitionsystemthatshouldignitethefuelwithin5-10minutesfrompressingtheONbutton.Aspellets entertheburnpotandignite,outsideairisdrawnacrossthefuelandheatedduringthecombustionprocesswhichis thenpulledthroughtheheatexchangerbytheexhaustmotorordraftfan.Asthestoveheatsup,roomairiscirculated aroundtheheatexchangerbymeansofaroomairblower,distributingwarmairintotheroom. Theamountofheatproducedbythestoveisproportionaltotherateofthefuelthatisburned,andthisrateiscontrolled bythe“HEATRANGE”setting.Inordertomaintaincombustionofthefuelatadesiredrate,theairprovidedtotheburn chamberbytheexhaustordraftfanmustbemaintainedprecisely.Toolittleairwillresultinaflamethatisnon-energetic orlazy.Ifthefuelcontinuestoflowwithtoolittleairforlongenough,theburnpotwillfillwithtoomuchfuelandthefire willsmotherout.Tomuchairwillresultinaflamethatisoveractiveoraggressive.Theflameinthissituationistypically veryblueatthebottomandresemblesablowtorch.Ifthissituationcontinues,thefuelintheburnpotwillbeconsumed andthefirewillgoout. Matchingtheamountofairrequiredforpropercombustiontothefuelrateistheprimaryobjectiveineffectivelyburning pelletsofvariousbrandsandqualitiesinyourstove.Theairtofuelratiocanbeadjustedtoallowalmostanyfuelquality toburneffectivelybyfollowingtheproceduresdetailedintheremainderofthismanual. Becauseaforceddraftpressureisrequiredforthecombustionprocessinsideyourstove,itisextremelyimportantthat theexhaustsystembeproperlyinstalledandmaintained.And,thatwhenoperatingyourstove,youmakesurethatthe viewingdoorisproperlysealed. 4 Digit Display FigurE 10 DIGITALCONTROLPANEL Up / Down Buttons : Heat Range Room Fan Auto Mode Draft Fan... -
Page 12: Control Panel Overview
TurningtheheaterON/OFF,aswellasadjustmentsforthefuelfeedrateandroomfanspeedareperformedbypressing theappropriatebutton(s)onthecontrolpanelwhichislocatedonthelowerleft-handsideofyourheater. Thisunitcanbechangedbetweenanautomaticoperationoramanualoperation.Thecontrollercomesdefaultinthe automaticmode. ON/OFF • Pressingthe“ON”buttononthecontrolpanelwillbeginthestart-upsequencefortheheater.Fuelwillbegintofeed throughtheaugerfeedsystemthenigniteafterapprox.5minutes. Pressingthe“OFF”buttononthecontrolpanelwillcausetheheatertoenteritsshut-downsequence.Thefuel feedsystemwillstoppullingfuelfromthehopperand,oncethefiregoesoutandtheheatercoolsdown,thefans willstoprunning. • hEAT rANgE Pressingthe“HeatRange”arrows,upordown,willadjusttheamountoffuelbeingdeliveredtotheburnpot. • drAFT FAN Thedraftfan(exhaust)willcomeonassoonasthe“ON”buttonispressed.Thefanwillautomaticallyadjustit* speedinaccordancetotheheatrangesetting.However,thisspeedcanbemanuallyoperatedbypressingthe “DraftFan”arrowsupordown.“DraftFan”whenpressed,thedisplaywillshow“Df-A”,whichisautomatic.Press thearrowsagaintoadjustfanspeed.Whentheheaterisinthemanualmode,theoptionalthermostatwillnot properlycontroltheunit.WhenadjustingtheDraftFansetting,tryonly1settingaboveorbelowtheheatsetting.It isbettertoleavethestoveintheautomaticmode. • rOOM FAN Theroomfanwillcomeononcetheunithasreachedoperatingtemperature.Bypressingthe“RoomFan”buttons, thedisplaywillshow“Rf-A”whichisautomaticor“Rf-1”through“Rf-9”formanualsettings.Inautomode,theroom fan’sspeedwillautomaticallybeadjustedinaccordancewiththeheatrangesetting.Bypressingthe“RoomFan” uparrow,youcanadjustthefanspeedsettingupto“Rf-9”.Theroomfanmustoperateatalevelgreaterthanor equaltotheheatrangesetting. • Aux-USEDTORETURNTHESTOVETOTHEFACTORYSETTINGS Toreturnthestovetoit’soriginalfactorysettings,pressandholdtheAUXUPandAUXDOWNbuttonssimultaneously for3seconds. • AugEr dELAy The“AugerDelay”buttoncanbeusedtopauserotationoftheAugerforapprox.1minute.Thiscanbecancelledby pressingthe“ON”button.The“AugerDelay”isnormallyusedonlyduringthestartupcycletoslowthefueldelivery downduringtheinitialignition. -
Page 13: Operation
uNiT PrEPArATiON Aftercarefullyunpackingandreadingtheinstructionsforinstallingyourstove,youwillneedtoperformthefollowingsteps: • Attachtheincludedspringhandletothedoorhandlebyscrewingitoninarespectivelocation. • Attachtheelectricalcordtothebackofthestovefirst;thenplugitintoa110-voltoutlet(anoutletsurgeprotectoris highlyrecommended). PErFrOMiNg AN iNTiAL TEST Thistestisusedatthefactorywherethestovesareassembledtotestthefunctionalityofthecontrolandthestove beforetheunitisshipped.Toperformthistest,pressandholdtheOFFandAUGERDELAYbuttonssimultaneouslyfor 3seconds.Toadvancethroughthetest,pressanykeyunlessotherwisenotedintheteststep. ExhaustFanOutputTest–Thedisplaywillshow“drft”.Theexhaustfanisturnedonfullthenreducedtoaleveljust abovethetypicalminimumpressureswitchsetting.TheONLEDindicateswhetherthepressuresensorisdetected. Ifthepressureswitchisnotdetected,thefanrampstofullonfortwosecondsthenreturnstothepreviouslyestablished levelifthepressureswitchcloses.IftheDraftFanFuseisnotblownandthefusedetectioncircuitisfunctioning, theDraftFanLEDwillbelitandtheotherthreetoprowLEDswillbeoff. RoomFanOutputTest-Thedisplaywillshow“rfan”.Theroomfanisturnedonfull.IftheRoomFanFuseisnot blownandthefusedetectioncircuitisfunctioning,theRoomFanLEDwillbelitandtheotherthreetoprowLEDs willbeoff. IgnitorOutputTest-Thedisplaywillshow“ignt”.Theignitormotoristurnedonfull.IftheIgnitor(AUX)Fuseisnot blownandthefusedetectioncircuitisfunctioning,theAuxLEDwillbelitandtheotherthreetoprowLEDswillbeoff. AugerOutputTest-Thedisplaywillshow“augr”.Theaugermotoristurnedonfull.IftheAugerFuseisnotblown andthefusedetectioncircuitisfunctioning,theHeatRangeLEDwillbelitandtheotherthreetoprowLEDswillbeoff. HopperSwitchTest–Thedisplaywillshow“hppr”.The“ON”LEDislit.Ifthehopperswitchisopen(lidisopen), the“HEATRANGE”LEDwillturnon.Ifthelidisclosed,the“HEATRANGE”LEDwillbeoff. ThermostatInputTest–Thedisplaywillshow“stat”.Ifthethermostatinputisclosed,theONLEDwillturnon, otherwiseitwillbeoff. FluegasThermistorTest–ThedisplaywillshowthefluegastemperatureindegreesF. ACFrequencyTest-DisplaysthemeasuredACFrequencyinhertz(59-60)followedbytheletter‘H’. WatchdogReset–Thewatchdogtimeristestedtoensurethattheboardcanbereset.Themessage“BYE”is displayeduntilthewatchdogresetstheboard. PErFOrMiNg A “dry ruN” Performa“dryrun”onyourstovepriortomakingtheexhaust/inletconnectionsandstartingyourstoveforthefirsttime. CheckthatthereisNOfuelorANYforeignmaterialinthehopperorburn-pot. -
Page 14: Start-UpProcedure
STArT-uP PrOCEdurE Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or “freshen up” a fire in this stove. Keep all such liquids well away from the stove while it is in use. Verifythatthehopperiscleanandfreeofforeignmatter. -
Page 15: DailyOperation
dAiLy OPErATiON The hopper and stove top will be hot during operation; therefore, you should always use some type of hand protection when refueling your stove. Never place your hand near the auger while the stove is in operation. ... -
Page 16: Maintenance
Maintenance iNTEriOr ChAMBErS Periodicallyremoveandcleantheburnpotandtheareainsidetheburnpothousing.Inparticularitisadvisabletoclean outtheholesintheburnpottoremoveanybuildupthatmaypreventairfrommovingthroughtheburnpotfreely.Remove thetwo(2)platesoneachsideoftheburnpothousingandcleanoutthatrearchamber. Ifavacuumisusedtocleanyourstove,wesuggestusingavacuumdesignedforashremoval.Someregularvacuum cleaner(i.e.shopvacs)mayleakashintotheroom. ASh diSPOSAL Ashesshouldbeplacedinametalcontainerwithatightfittinglid.Theclosedcontainerofashesshouldbeplacedon anoncombustiblefloororontheground,wellawayfromallcombustiblematerials,pendingfinaldisposal.Iftheashes aredisposedofbyburialinsoilorotherwiselocallydispersed,theyshouldberetainedintheclosedcontaineruntilall cindershavebeenthoroughlycooled. CHECK AND ClEAN THE HOPPER Checkthehopperperiodicallytodetermineifthereisanysawdustorpelletsthatarestickingtothehoppersurface. Cleanasneeded. DOOR AND GlASS GASKETS Inspectthemaindoorandglasswindowgasketsperiodically.Themaindoormayneedtoberemovedtohavefrayed, broken,orcompactedgasketsreplacedbyyourAuthorized“King”Dealer.Theglassgaskethasagapatthebottom fortheairwash. BLOwEr MOTOrS Cleantheairholesonthemotorsofboththeexhaustanddistributionblowersannually.Removetheexhaustblower fromtheexhaustductandcleanouttheinternalfanbladesaspartofyourfallstart-up. PAiNTEd SurFACES Paintedsurfacesmaybewipeddownwithadampcloth.Ifscratchesappear,oryouwishtorenewyourpaint,contact ” Dealertoobtainacanofsuitablehigh-temperaturepaint. yourAuthorized“King gLASS Werecommendusingahighqualityglasscleaner.Shouldabuildupofcreosoteorcarbonaccumulate,youmaywish touse000steelwoolandwatertocleantheglass.Intheeventyouneedtoreplacetheglass,onlyhightemperature ” Dealertoobtainthisglass. -
Page 17: Trouble Shooting
Disconnect the power cord before performing any maintenance! NOTE: Turning the ON/OFF Switch to ”OFF” does not disconnect all power to the electrical components of the stove. Never try to repair or replace any part of the stove unless instructions for doing so are given in this manual. ... -
Error Codes and Display Indicators Error Error Code Descrption Err1 Thehighlimittemperaturesensor hastripped. Err2 Stoveranoutoffuelduringnormal operation. Err3 The stove was unable to reach the RoomFanOntemperaturewithinthe startuptime. Err4 Thepowerfailedwhilethestovewas hot, and when power was restored, thefirewasout. Err5 TheAugeroutputfusehasblown. Err6 TheIgnitoroutputfusehasblown. Err7 The Draft Fan (Exhaust Fan) output fusehasblown.
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Page 19: Repair Parts Diagram/List
Parts Diagram USSC... - Page 20 Item Part No. Title 25507 FeedDoor 25492 Handle,Door 83506 3/8x11/4RollPin 891067 DoorGlassw/AshleyLogo 88066 5/8”RopeGasket 88087 GlassGasket(1x13/16) 25520 BottomGlassRetainer 25521 TopGlassRetainer PARTS LIST 5510 Qty. Item Part No. Title 891164 891141 69513 891189 891132 83534 69514 891190 891180 891161 891195 891169 80488 83529 86628...
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Page 21: Wiring Diagram
Wiring Diagram USSC... - Page 22 Notes USSC...
- Page 23 Notes USSC...
- Page 24 This lisT: 1. The parT number 2. The parT descripTion 3. The model number: 5510 4. The serial number:____________________ united states stove company 227 industrial park road p.o. box 151 south pittsburg, Tn 37380 (800) 750-2723 www.ussTove.com...
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King 5510
